Environmental XPRT is a global environmental industry marketplace and information resource. Rags, plastics, wipes, rocks and wood are all common items encountered in todays sewage that can cause lift station pump clogs resulting in alarms, overflows and even fines. The patentedChannel Monsterintegrates rotating screening drums with provenMuffin Monstergrinder technology. All rights reserved. In-lineMuffin Monstersare installedanywhere upstream of thepump and can even be installed right in front ofthe pumps inlet. [alias] => 2022-07-28-09-17-53 The system accommodates high-flows while shredding solids (such as rags, trash, rocks and disposable wipes) into particles that flow harmlessly through pumps, pipes and processes. It also serves in many industrial applications including fish and beef processing, petroleum, pulp and paper mills, chemical plants, and recycling plants. The two-shaft rotary shear type grinder is a high-performance grinder, with more than 10,000 units delivered to customers all over the world. Sewage Pumping Station and Lift Station Solutions. Muffin Monster inline/open channel grinders. With over 35000 installations, the proven capabilities of the Muffin Monster is legendary in providing solutions for the ever more stringent operational needs arriving throughout the industry. Grinders are installed upstreamof the pump. [asset_id] => 14669 Try to install this grinder manhole as close to the sewer pumping station as possible. With over 35000 installations, the proven capabilities of the Muffin Monster is legendary in providing solutions for the ever more stringent operational needs arriving throughout the industry. . OPTIONS:Baldor immersible motor; 7, 11 or 13-tooth cutters depending on the particle size needed. This fiberglass reinforced polyester (FRP) manholehas the exclusiveMuffin Monstergrinder that shreds troublesomesolids and eliminates costly pump breakdowns. With more than 40,000 installations we have brought our experience to treatment plants in every corner of the globe. [urls] => {"urla":"","urlatext":"","targeta":"","urlb":"","urlbtext":"","targetb":"","urlc":"","urlctext":"","targetc":""} The30K Muffin Monstersewage grinders are the workhorse of collections systems covering flows from 370 to 5620 gpm (84-1277 m3/hr). First-flush loading of debris from storm flows or problem dischargers like hospitals, universities and prisons only make the problems worse for pumping No reviews were found for Muffin Monster - Model 30K & 40K - Open-Channel Sewage Grinders. / / , 80 14 1945 " " . Dry well, In-line | Muffin Monster Manhole. string(11) "Image_1.gif" string(16) "http://sager.sa/" Pumping station equipment, grit catcher equipment, etc. JWC Environmental has refined its design in that time to offer wastewater professionals the ultimate solution to cut down troublesome solids and rags that can clog pumps, valves and treatment equipment causing costly damage and excessive repairs. . With over 35000 installations, the proven capabilities of the Muffin Monster is legendary in providing solutions for the ever more stringent operational needs arriving throughout the industry. The result is smaller particles that cannot reweave downstream. Dual-shafted, slow-speed, high-torque grinder easily shreds the toughest debris, including rocks, wood, wipes, hair, clothing, plastic and other debris. The Wipes Ready technologies applied in Muffin Monster sewage grinders are: Please note that different Muffin Monster models feature different Wipes Ready options. [introtext] => ::cck::6109::/cck:: array(1) { The Muffin Monster sewage grinders are designed to protect pumps and other equipment by grinding down the toughest wastewater solids. string(11) "Image_1.gif" Emanoil Porumbaru nr. Energy XPRT [images] => {"image_intro":"images/sager1.jpg","float_intro":"","image_intro_alt":"","image_intro_caption":"","image_fulltext":"","float_fulltext":"","image_fulltext_alt":"","image_fulltext_caption":""} 30K Muffin Monstersare also available withWipes Ready Technologieswhich are specifically designed for shredding wipes and rags. OPTIONS:Baldor immersible motor; custom JWCE made stainless steel frames to narrow a channel or to replace a comminutor as we did in this photo; custom overflow bar rack for peak flows. Muffin Monster sewage grinders are available with the unique Wipes Ready suite of technologies. A few questions to consider when selecting both your fine screening solution as well as your technology manufacturing partner. Wipes Ready cutters* A combination of serrated cutters and knurled spacers cuts wipes in two directions. Wastewater will flow through the grinder via gravity or via pump suction. Prevent unplanned maintenance from pump station clogs. JWCs Monster Wash Press features a shred-and-wash design that returns organics to the wastewater treatment process while compacting inorganics into a dry plug for disposal. XPRT, Muffin Monster - Model 30K & 40K - Open-Channel Sewage Grinders, Biological Oxygen Demand (BOD) Monitoring, Muffin Monster - Model 10K - In-line/Open-Channel Grinders - Data sheet. Strengths of machinery and equipment business, Night soil and sludge recycling treatment, Rural community sewerage, final disposal site leachate treatment, Kitchen drainage treatment, industrial wastewater treatment, JWC Muffin MonsterChannel Monster (Grinder for Inpurities). Optimized cut control (OCC)* The OCC gear ratio optimizes shaft speeds to enhance the cutting action and cleaning of the cutters, which in turn improves the performance and life of the grinder. The 30K & 40K Open-channel Muffin Monster sewage grinders have been providing peace of mind to sewage collections and treatment plant operators for over 45 years. Facilities Management: Clogged Sewer Issues Are on the Rise. The Wipes Ready cutters shred rags and disposable wipes into small pieces that will not weave back together and form long ropes so pumps are protected from damaging clogs and unplanned downtime. The 30K Series Muffin Monster is available as both inline and open channel configurations. Muffin Monster sewage grinders represent the best-in-class technology for wastewater solids reduction. The Wipes Ready technologies applied in Muffin Monster sewage grinders are: Please note that different Muffin Monster models feature different Wipes Ready options. It also serves in many industrial applications including fish and beef processing, petroleum, pulp and paper mills, chemical plants, and recycling plants. stdClass Object The 30K Muffin Monster is available as both inline and open channel configurations. }, array(1) { IP55 TEFC Motor for ATEX: (Ex d IIC T4), optional, IP68 Immersible Motor ATEX: (Ex de IIB T4), optional, Load-sensing control system automatically reverses to clear jams, Stainless steel frames for easy installation. } (). string(1) "3" string(15) "http://grc.net/" These conditions result in toilet backups, expensive ejector pump clogs, Municipal wastewater solutions for sewage pumping station sector - Water and Wastewater - Pumps & Pumping. [0]=> ( +) ( +) ( +). . OPTIONS:Extended motor shafts;Baldor immersible motor; custom JWCE made stainless steel frames to narrow a channel; overflow bar rack for peak flows. Agriculture XPRT ["Detail"]=> string(1) "2" Eliminate pump station trash baskets and the constant manual and smelly clean-outs required. [created_time] => 2022-07-27 08:35:40 JWC Environmental recently completed an installation of a grinder at a lift station in Massachusetts that eliminated the daily need for pump rehabilitation. Since commencing operation in the 1970s, Pump & Valve has been dedicated to providing solutions in all fields of fluid handling. This in-line sewer grindercan fit almost anywhere underground, on the ceiling, upside down, in a closet or just about anywhereyou need to grind solids and debris to keep the wastewater flowing smoothly. New Wipes Ready Technologies from JWC can protect yourvaluable systems and keep them running efficiently. info@araa.sa : , array(1) { TheMuffin Monstereasily installs in gravity fed sewer channels almost anywhere and we mean anywhere on the wall of a pump station, in a deep channel or in a dedicated grinder manhole. Over the last 47 years, the Muffin Monster has come to symbolize uncompromised performance and technical leadership in municipal wastewater treatment. Available in three different models each with two different configurations, they are suitable for applications such as: Muffin Monster Combining pumps and sewage grinders to solve rising wastewater challenges, Technical data sheet 10000 Muffin Monster Inline series, Technical data sheet 30004T Muffin Monster Inline series, Technical data sheet 40002 Muffin Monster Inline series. Our headworks screens are proven performers to protect vital treatment plant equipment from debris, and wastewater plants globally turn to our systems like Auger Monsters and Monster Wash Press for unique all-in-one packaged solutions for solids separation and dewatering. 39A Copyright TOMOE Engineering Co., Ltd. All rights reserved. +: 966126511999 Str. Muffin Monster Inline/open channel grinders (pdf), Your insurance for critical stations (pdf), Combining pumps and sewage grinders to solve rising wastewater challenges (pdf), Technical data sheet 10000 Muffin Monster Inline series (pdf), Technical data sheet 10002 Muffin Monster Open channel series (pdf), Technical data sheet 30004T Muffin Monster Inline series (pdf), Technical data sheet 30005 Muffin Monster Open channel series (pdf), Technical data sheet 40002 Muffin Monster Inline series (pdf), Technical data sheet 40002 Muffin Monster Open channel series (pdf), Case study A Monster saves Port-a-Loo (pdf), Case study Muffin Monster protects pumps and enhances productivity in biogas application (pdf), Case study 10K Muffin Monster takes over when macerators cant cut it (pdf), Case study New approach eliminates lift station pump clogs at 400-unit apartment complex (pdf), Installation, Operating and Maintenance Instructions Grinder 10000 Inline Series (PDF), Installation, Operating and Maintenance Instructions Grinder 10000 Open Channel Series (PDF), Installation, Operating and Maintenance Instructions Grinder 30004T Inline Series (pdf), Installation, Operating and Maintenance Instructions Grinder 30005 Open Channel Series (PDF), Installation, Operating and Maintenance Instructions Grinder 40002 Inline and Open Channel Series (pdf), THETYS PUMPS SRL With over 35000 installations, the proven capabilities of the Muffin Monster is legendary in providing solutions for the ever more stringent operational needs arriving throughout the industry. It is designed to capture all wipes in the waste stream and shred them into small pieces that will not reweave into a ragball in sewage systems. The last thing a facility manager wants to deal with is a clogged sewer or an ejector pump clog. The Muffin Monster sewage grinders are designed to protect pumps and other equipment by grinding down the toughest wastewater solids. . Wipes Ready cutters* A combination of serrated cutters and knurled spacers cuts wipes in two directions. https://www.linkedin.com/showcase/waterworld-magazine/about/, JWC Environmental: Finescreen Monster for Removing Wastewater Solids, Monster Renew Grinder Repairs Made Easy. object(stdClass)#1107 (3) { Available in three different models each with two different configurations, they are suitable for applications such as: Muffin Monster sewage grinders are available with the unique Wipes Ready suite of technologies. Let us help you find your Monster Solution. Privacy, Our sites: ["ImageName"]=> . Delta P side rails* Direct solids into the cutters without sacrificing flow rate and prevent debris build-up in the grinder. Proper measures must be taken to protect a facilitys pumps and piping systems against inmate sabotage. [content_id] => 6217 [0]=> Wipes and rags are clogging pumps and damaging wastewater treatment systems costing municipalities millions. The grinder uses an incredibly efficient 3 or 5-hp (2.2 or 3.7 kW)motor and generates a ton of cutting force at peak loads. The manholediameter is 4 (1.2m). , : , , , , , : , , }. string(16) "https://grc.net/" Terms Optimized cut control (OCC)* The OCC gear ratio optimizes shaft speeds to enhance the cutting action and cleaning of the cutters, which in turn improves the performance and life of the grinder. It fits into areas with limited space requirements while still providing the necessary power for downstream protection. sector 1 Bucuresti, 011422 . All Muffin Monster grinders have two rows of hardened steel cutters that rotate at slow speed and with incredibly high-torque to grind down large solids into small particles. The 10K Series Muffin Monster is a compact grinder, tough on solids in sludge and sewage applications. [content_asset_id] => 14724 Prisoner attempts to disrupt operations or vandalize plumbing systems by flushing debris down toilets can cause sewage overflows and violations. . Tel: +40 744 595 445 NEWDelta-P* side rails for high-flow and high-capture rate of wipes; wipes-ready cutters designed to grinddebristoa sizeperfectforsewer pumps (*patent pending technologies). Online product catalogs, news, articles, events, publications & more. It fits perfectly into office buildings, apartment complexes, resorts, retails centers and package treatment plants. The 10K Series Muffin Monster is a compact grinder, tough on solids in sludge and sewage applications. Prior to 2014 the Mosside Sewage Pump Station in Scotland was plagued by unscheduled shut downs, safety hazards for operators and costly equipment repairs caused by an influx Case Study: JWC's Channel Monster grinder keeps wipes at bay in Billerica, MA. Sulzer Muffin Monster sewage grinders represent the best-in-class technology for wastewater solids reduction. Bolt in the custom made support frame provided. Our Muffin Monster sewage grinders have become the first choice to protect vital sewage pumping stations and sludge system equipment. ["ImageName"]=> Skip to the beginning of the images gallery, Sulzer Muffin Monster Inline/Open Channel Grinders, Direct from Supplier - Please Call to Check Availability, How often do I need my pressure system tested, Selecting the correct pressurisation unit, ****Glandless Single Head Circulator Pumps, ***Sulzer J-XJ-JC-XJC Commercial Submersible Pumps, ***Armstrong 3750 Pulpress Pressurisation Units, ***Armstrong Design Envelope 4280 End Suction Pumps, ***Armstrong Design Envelope 4372 Tango Pumps, ****Fabricated Products Cleanvent Air & Dirt Separators, ****Fabricated Products Magvent Air & Dirt Separators, ****Fabricated Products 1Pass Air & Dirt Separators, ****Fabricated Products Hydraulic Air & Dirt Separators, ****Fabricated Products Microvent Air & Dirt Separators, ****Flexfiller Mini Digital Pressurisation Units, ****Flexfiller Midi Digital Pressurisation Units, ****Flexfiller IP66 Digital Pressurisation Units, ****Digifiller Digital Pressurisation Units, ****Flexfiller Twin Digital Pressurisation Units, ****Grundfos Unilift AP12 Wastewater Pumps, ****Grundfos Unilift AP35 Wastewater Pumps, ****Grundfos Unilift AP50 Wastewater Pumps, ***Kolmeks Twin In-Line Centrifugal Pumps, ***Lowara e-HM - Horizontal Multistage pumps, ***Lowara e-SVH Vertical Multistage Pumps, ****Pump Mounted Lowara Hydrovar Inverters, ****Wall Mounted Lowara Hydrovar Inverters, ****Lowara SCUBA Single Phase Without Floatswitch, ****Lowara SCUBA Three Phase Without Floatswitch, ****Lowara SCUBA Single Phase With Floatswitch, ****Lowara BG / BGM / SG / SGM Seals & Spares, ****Lowara e-NSC / e-LNE / e-LNT Seals & Spares, ****Lowara SHE / SHS & e-SH Seals & Spares, ****Lowara e-SV33-46-66-92-125 Seals & Spares, ***Lowara TLCN & TLCHN Hot Water Circulators, *****GTKS10/e-HM - Technopolymer Impellers, *****GTKS10/e-HM - Stainless Steel Impellers, ****Reflexomat Silent Compact Pressurisation Units, Dual-shafted, slow-speed, high-torque grinder easily shreds the toughest debris, including rocks, wood, wipes, hair, clothing, plastic and other debris, Capable of grinding a wider variety of solids than single-shafted machines, macerators, or chopper pumps, Grinding separates organic from inorganic materials in the waste stream, Protect pumps and other critical equipment from costly clogs and damage from tough solids, Auto load sensing and reversals reduce interrupts and optimize performance, Wipes Ready Technology available which prevents materials from forming long strips and reweaving in the waste stream, Adapts to pipelines or channels with little or no modification, Custom stainless-steel frames allow easy installation in channels, wet wells and pump stations, Inline 30K Muffin Monster offers easy removable cartridge maintenance that allows for overhaul without removing the unit from the pipeline, Clear pipes and pumps means shorter pump run cycles and lower electrical costs. OPTIONS:Custom inlet/outlet pipeline size; choice of manhole top either a traffic manhole cover or a lid hatch;Baldor immersible motor; extended motor shaft; lifting bail (shown in the photo). An optimum grinder for the required treatment capability can be selected from a full line of models, including in-line type (to be mounted on piping) and in-channel type (in pumping stations or inflow water channels).