This is my 3rd, and definitely not my final, order from Swag. This variable moves a circle sketched onto the plane in relation to the center of the circle. Drill and tap for the driver roller plate or nuts to weld on for the set screws to engage. Not a tube bender. Works good but can wear you out if you have some long tube and tight bends. Ive been a machinist for over 40 years and feel that Im qualified to say that Swags products are top quality. Looking at getting one of these and since I will not be using it a ton was going for certain to get the SWAG weld on wings to reduce effort needed when turning the wheel but was hoping someone could explain benefit of the jack modification when not used in conjunction with the electric drive (pipe threader) modification. On this roller, all three positions the two idler wheels and the drive wheel that moves when you turn the handle are square. Here are a couple pics. I put my foot on fences, posts, ect to stall when there is a red light or place I got to stop. Recently a viewer asked, Can you bend square tubing?, How to Shape Metal With Hand & Power Tools. It looks very professional with the PC finish. It is assembled the same as the roller dies but has no bearing and the outer plates have a spot for set screws. 2022 Swag Off Road. This was inspired by seeing 3D printed press brake dies. What bender did you make these dies for? Really? Im not sure what the best measurement to put here is but this worked fine. A flat sketch is first drawn. A similar result can be had by rolling one tube then marking the depth the feed screw was at when the right radius was achieved. I have a Diacro No2 I also printed dies for using this same method. Click the button, The Edwards hydraulic tubing bender is a great accessory to one of their ironworkers. Why not build a whole new frame? Several other youtube videos are out there on how to use it and modify this roller by adding wings and using hydraulic jacks instead of feed screws. I am curious to see how the cold affects them this winter.For other style benders with a solid center pin/no through hole and no flat plate you should be able make the die assembly sandwiches like I did for my roller and be bending no problem. As I'm writing this you got me thinking about stepper motors and CNC machines. be careful up there! While not rolling have any of you had experience with this one from harbor freight. I'm documenting my projects and sharing how I pulled them off on here. Simply put, tube is measured from the outside diameter, and pipe is measured on the inside diameter of the part. Sign up now for great deals, new products and web exclusives! One drive axle is compatible with every dies set we produce, hence you will only need one axle regardless of how many die sets you own. I definitely appreciate you guys! If you have access to a large lathe you could make dies out of metal easily. When you get a pipe bender, or a pipe roller or tubing roller like the one Kevin is using, you get dies with it. unfortunately that project never ended (because that hadn't economic benefits). We have a system in development as we speak. , , , Roller Harbor Freight Roller, - eBay , - eBay - . No big deal just wanted instructables team to see it. This sketched circle can now be moved and resized all by changing the numbers in the parameters. SWAG Tubing Roller Dies Compatible With Harbor Freight Tube Roller, , . Channel Die Set Rolls Up To 2" Wide Material Leg Up Or Leg Down, Electrical Unistrut & Or Channel Die Set Rolls Up To 2" Wide Material Leg Up Or Leg Down, Flat Plate "Smooth" Dies Will Roll Flat Material Up To 3.0" Wide Delrin, Hand Rail Cap Die Delrin (King Metal Cap Rail ONLY), V Groove "Diamond Profile" Roller Dies Up To 1.5" Square Material On Edge Delrin, .500" & .750" Round Pipe Combination Die Delrin, 1.00" Wide X 2.00" Tall Rectangular Die Rolling The Hard Way, 1.00" Wide X 3.00" Tall Rectangular Die Rolling The Hard Way, 1.50" Wide X 3.00" Tall Rectangular Die Rolling The Hard Way, .500" & .750" Square Combination Dies Delrin, 1.00" Wide X 2.00" Tall Rectangular Die Delrin Rolling The Hard Way, 1.00" Wide X 3.00" Tall Rectangular Die Delrin Rolling The Hard Way, Universal Small Round Tube Dies .50" .375" .3125" .250", Universal Small Round Tube Dies .50" .375" .3125" .250" Delrin. It's neat, but the HF frame is still junk. Their products fill a need for fabrication tools for the weekend Hobby fabricator clear up to fabrication shops. Pro-Tools Manual Bender and Notcher Fabrication Package, Mittler Bros. Model 950 Manual Tubing Bender, Pro-Tools MB-105HD Hydraulic Tubing Bender Deluxe Kit, Hulk Bender Rolls, 1/2 and 3/4 inch Square Tubing, Hulk Bender Rolls, 1-1/4 inch Square Tubing, Edwards Hydraulic Tubing Bender Accessory, Hulk Bender Rolls, 1-1/2 inch Square Tubing, Hulk Bender Rolls, 1-3/4 inch Square Tubing, Hulk Bender Rolls, 20 and 25mm Square Tubing, Baileigh RDB-250 Programmable Tubing Bender Deluxe Kit, U-Weld Floor Pedestal Kit for Manual Benders, Hulk Bender Rolls, 2 inch Square Tubing, Heavy Duty. You will need 4 of these to make a set of dies. With square tubing, you need square dies. How to Replace a 3D Printer Extruder in an Unfiltered Session, Part 1 & Part 2, My Top 5 Favorite Metalworking Tools in my Art Studio, How to Shape Metal From 2 Dimensions to 3 Dimensions. The sling was unrelated to tall biking but I will be careful!Thanks, it's fun to share it and hopefully inspire others along the way. I reckon it wouldn't be too difficult to hook up a 4 pin stepper motor and circuit board to the driving shaft. Featuring, This hydraulic bender kit combines the ever-popular MB-105HD tubing bender with a hydraulic upgrade of your choice along with a rolling stand. You are bending the tubing from the middle, not from the top or bottom. Just a little trick I learned years ago. All Shipping rates apply to the United States (Lower 48 States) only. Every die set includes two outer non drive rollers and one center drive roller with key stock with set screws. Perfect for safety, a sturdy place to mount your manual tube bender. I plan on making a tutorial for that soon. For a better experience, please enable JavaScript in your browser before proceeding. And although as a business owner I have to justify cost of everything I order, it doesn't break the bank comparatively speaking. And receive our latest deals, product releases and more. On top for the last bread you can use a metal or wooden plate the same diameter as the core, then bolt it through the center. The Drive Bolt Pattern parameter determines how far the bolt pattern is from the center. That is a bender. I've done dozens of bends 1/2 tubing with a .060 wall thickness this way. Image 3 shows an assembled roller die with bearings installed. .375" &.500" EMT Conduit Die .577"/.706" OD. The last image shows the bolt pattern sketch which will be push/pull command though to create the bolt holes. It utilizes a quick-connect hydraulic system with enough power to, The RDB-250 tubing bender is a programmable machine that can bend up to 2-1/2 inch tubing and 2 inch schedule 40 pipe. Items that will be shipped outside the lower 48 states will be charged additional shipping fees if the item you are purchasing does not fit inside a flat rate USPS box. These dies end up being used to bend some tubing for a collapsible tall bike. True professionals. This is slightly smaller than the bearing roller plates to allow for the bolts to engage a little more in the 3D print. About: Howdy! it's can be more difficalt! Good looking job on that. The flat plate of the diacro serves as one of the breads to the sandwich. It may not display this or other websites correctly. Would you be willing to share the Fusion files or the STL's? Then, looking through the instructions I saw a picture of a fellow with his arm in a sling!It is amazing what folks like you can do and that you are so willing to share with others. Drill out the drive rod and put bolts all the way through and your fine. Or at least thats a game I like to play so I don't have to come down. Was supposed to get 1.5 but received 1.25 instead. Each die set is 100% CNC machined out of 1018 steel for a precise fit. Axle grease, white lithium, or molybdenum disulfide grease will work. They are surprisingly tuff and haven't broken under the long lever of my diacro. 7 months ago. If the circumference for shallow part of the die was 100 mm then every 1 RPM of the motor would move the tubing 100 mm.Thanks for the question, it got some gears turning in my head. Be sure to include any special notes that are relevant for international shipping. You are using an out of date browser. It is a, for exhaust tubing from 2 to 3 inch OD. You are using an out of date browser. Glad you like it and thanks for clarifying bender/roller, it is hard enough to know all the terms let alone keep them straight. In image 6 I change the parameter to .5 and you can see in the 7-8th image a smaller die for bending 1/2 inch tubing is made. You will need 2 of these to make a set of dies. Our main variable is the tubing diameter we will be bending. 7 months ago. Inside this box a profile to be revolved is drawn. sorry wrote it in the wrong spot hahahahhahahah I also bought a bandsaw stand Outstanding ,thanks. 7 months ago I have that HF roller and have used it many times only problem is the damn crap set screws are useless. You just use the adustment screw withou turning the large ships wheel to move the metal forward. Consider making a donation to help support the site. Kevin says one big secret is not getting into a hurry, but making your passes slowly to get a nice roll in the tubing. I make a die setup for bending 1/2 and 3/4 inch steel tubing with a .060 inch wall thickness but this process is adaptable and could be used on a variety of different tubing sizes and cross sections. Additional options allow for bending exhaust brackets and bending square tubing. First thing I thought upon seeing your new bike was "The higher they ride, the harder they fall." What all dies did you get with yours and what have you used it on? When you purchase the Harbor Freight Tubing roller it comes with three roller die sets, 1.0" 1.5" and 2.0" round tube dies. I know one company, swag off road, sells a kit to convert this to an automatic roller but I don't think you would have the control you are speaking of for determining the radius and length of arc. That seems pretty doable though. The vertical redline in the 3rd image is controlled by the Center Pin Diameter parameter (The correct title in that image for that parameter should be radius not diameter). I will order more. This is slightly larger than the driven roller plates to allow for the bolt head/nuts to clear the bearings. Edge Roller Die Small "Flat Bar Rolled The Hard Way" Works With Material That Is 1/16" 1/8" 3/16" 1/4" & 1/2" Thick and up to 2.5" Tall. On the other side they are offset .025 inches above/below the arc then are connected with another sketch line to complete the face. Yes, you can if you have the right tool. Answer Debur and file/sand away sharp edges. The Arc highlighted in the notes of the 2nd image will be our main variable X input. Harbor Freight Tubing Roller or similar style roller. I've made dies for a bender (not a roller bender) before from glued-up plywood, and they tended to split. but now I thinking about a machine that able to make 3d bend on pipes and profiles. There is a lot of information out there on how to roll parts with these tubing rollers. Copyright 1995-2022 eBay Inc. . I tried to get the .FD3 files to share but was having a hard time. Press the space key then arrow keys to make a selection. It can take quite some time. I was thinking of bending..not rolling sorry. Backorders will not be charged until your order is ready to ship - except for orders paid through PayPal.com or Google Check Out. I used a file, debur drill bit, debur hand tool, and air grinder with a scotchbrite pad. The bender's 58,000 lbs of, This roll set fits the Swag Off Road Hulk Manual Roll Bender. I made and adapter for the HF pipe threader before Swag started making them. I had best results when I printed on a raft with no support structure. Contacted swag and within 30 mins had new ones being expedited out to me and superior communication. Some sides may be asymmetrical and that is okay as long as you match the spacing on the other dies. A metal set of dies will cost around 200 dollars and last pretty much indefinitely but you will only be able to bend that one size of tubing. I have the stock HF with some Swag dies. Cut the plates out one way or another. Cant recommend highly enough. The collection of washers and bolts is to help with the assembling/spacing that each setup might need. Hmmm with enough effort and money anything is possible. Image 6 shows the 1/2 roller die installed in the tubing roller. It is one of the best upgrades I've made to my small shop. Bumping this older thread. All Rights Reserved. It may not display this or other websites correctly. The drive axles as well as the center drive rollers are now broached and keyed. . They also fit the Harbor Freight roll bender with the addition of a top shaft upgrade, Road Hulk is a high-quality USA made manual roll bender with dies available for round tubing, round pipe, square, rectangle, flat stock, handrail cap,, dies fit the Pro-Tools 105 and 105HD manual and hydraulic tubing benders. You are right on the pain in tha ass part. Finished this build up today, turned out well and the nice thing about Swag offroad stuff is its a fun build when you buy their stuff! We currently offer the dies in the following configurations round tube, round pipe, square, as well as a full line unique dies for doing flat bar in edge or square in a diamond profile.In addition we also offer a full line of Delrin dies in round tube, round pipe and square sizes. your mileage may very. I made a youtube video that shows the process, you can watch that while following along in this instructable. Share it with us! It can be powered by properly equipped 50 through 120 ton. It's really good! I keep my dies and parts to assemble them in a tool box drawer, it takes a little bit to configure a setup so its easiest to have it all in one spot. document.getElementById( "ak_js_1" ).setAttribute( "value", ( new Date() ).getTime() ); 2008-2022 Kevin Caron Studios, LLC - All rights reserved 602-952-8767 / Email, Kevin has a piece of mild steel 1/2 x 1/2 square tubing with 1/8 (.125) wall. By changing this input we change the size of the center hole by moving this line left or right. The drive axle has 4 machined flats for the crank wheel which increases the grip and reduces premature wear. Tubing to bend that isn't supported by the existing tooling (1, 1.5, 2 inch). Have you ad issues with your tubing curling when you roll it? previously I worked on an channel bender machine. Thanks, and . A way to weld the driver roller plate tubing together, I used tig. Great 'ible. One of the best ones I have seen for a home build. That's what they used to bend the 7/8 .125 wall tubing for my build. Worked really well and didn't kink at all. I like how you mentioned that it is important to consider the size of the pipe. The basic of these dies will apply to a lot of machines. This takes some getting used to but I was doing about half a turn on the feed screw then advancing to the next step. Here is my post on the Homak toolbox/workbench I built and the rest are newage Performance plus cabinets. If you fill your tubing full of sand and cap the ends, they make a better bend. So make sure you have the right sized die for the job. It's been sitting on my workbench for a few months. If you have special shipping requirements, please contact Swagoffroad at 541-915-2775. It makes channelume letters. It is set to a 1 inch radius making our bolt pattern two inches. While this project was fun I look forward to making dies for tubing with a funky cross section or odd shape. The SWAG machined 4130 chromoly premium drive axle is required and must be used with our dies. This is a great idea! Payments made through PayPal.com and or Google Check Out will be charged immediately. The metal plates form a sandwich that squeezes with the 3d print on the inside. The value is in the Parametric drawing where a couple of variables can be easily changed to produce different solid 3D printable outputs.This is my first time trying to explain 3D CAD software in a video or ible, perhaps if I had done a little better job it would be easier to reverse engineer. Decided to add a digital readout to it so I can get multiple pieces that have the same bend.